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How to

How to


Products: IP-IO
Functionalities: Hardware
Product version: 2.0, 2.1, 3.0, 3.1, 3.2, 3.3, 2022, 2023, 2024, 7.0
10/7/2024

Installing a Terminal Block on an IP-IO Module

You install the terminal blocks on an IP-IO module to add or enable wiring for the device.

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The IP-IO module device can be installed on a DIN rail or other flat surface inside a cabinet.

A DIN rail is a common and convenient technique for installing the IP-IO module along with other associated control and monitoring devices. The most efficient ventilation is achieved with the wall-mounted DIN rail oriented horizontally and with adequate space provided between the IP-IO module rail and adjacent rails or other panel-mounted devices.

The IP-IO module is typically installed horizontally (on a DIN rail going from left to right), with the device label text in the upright position reading left to right.

 
action_zoom_plus_stroke IP-IO module installed on a horizontal DIN rail
Figure: IP-IO module installed on a horizontal DIN rail

The restrictions on installing the device in other orientations differ depending on the operating conditions.

Notice

CONTROLLER DEVICE DAMAGE

Follow the installation orientation restrictions that apply to the specific SmartX IP Controller device.

Failure to follow these instructions can result in equipment damage.

Under normal operating conditions of 0 to 50 °C (32 to 122 °F), the IP-IO module can be installed in the following orientations:

  • Horizontally (on a DIN rail going from left to right), with the device label text in the upright position reading left to right. See “a” in the following figure.

  • Vertically (on a DIN rail going from top to bottom), which means that the device is rotated +90 degrees or -90 degrees from the horizontal position. See “b” and “c” in the following figure.

Installing the IP-IO module rotated 180 degrees from the horizontal position with device label text up and down (“e” in the figure), face down from a ceiling (“d” in the figure), or face up on a horizontal surface (“f” in the figure) is not supported.

 
action_zoom_plus_stroke Installation orientation restrictions for the IP-IO module operated in normal conditions, 0 to 50 °C (32 to 122 °F)
Figure: Installation orientation restrictions for the IP-IO module operated in normal conditions, 0 to 50 °C (32 to 122 °F)

When the IP-IO module is used for rooftop applications, -40 to +60 °C (-40 to +140 °F), the device should be installed horizontally, with the device label text in the upright position reading left to right. See “a” in the following figure. Any other installation orientation (“b”, “c”, “d”, “e”, and “f” in the figure) may exceed the IP-IO module's thermal specifications, which can damage the module.

 
action_zoom_plus_stroke  Installation orientation restrictions for the IP-IO module operated at -40 to +60 °C (-40 to +140 °F)
Figure: Installation orientation restrictions for the IP-IO module operated at -40 to +60 °C (-40 to +140 °F)

The IP-IO module can be installed in a standard DIN enclosure.

When installing IP-IO modules in a cabinet, it is recommended to provide ample space between the DIN rails and modules for sufficient ventilation.

 
action_zoom_plus_stroke IP-IO modules installed on horizontal DIN rails in a cabinet
Figure: IP-IO modules installed on horizontal DIN rails in a cabinet

To help prevent the device from sliding down or sideways on the DIN rail, install an end clip for DIN 35 (part number SXWDINEND10001) tightly against the bottom or rightmost device on the rail. The end clip is easily removed if you bend the snap lock open with a screwdriver.

Notice

Equipment damage

Use an end clip (part number SXWDINEND10001) when you install the device on a vertical DIN rail.

Failure to follow these instructions can result in equipment damage.

 
action_zoom_plus_stroke End clip for DIN 35 fixed across the DIN rail
Figure: End clip for DIN 35 fixed across the DIN rail

The IP-IO module is delivered with terminal blocks installed on the device.

The terminal blocks are removable. You can replace an IP-IO module in seconds because no terminal wiring is affected. The only exception is the high power relay output on the IP-IO-UIO5DOFA4 model, which uses a two-position fixed terminal block due to current requirements.

All IP-IO module models can be equipped with MP-C Display (part number SXWMPCDSP10001), which is an add-on module that enables manual override control of analog and digital outputs. The module consists of an LCD display and keys. The module is designed for permanent installation.

 
action_zoom_plus_stroke MP-C Display installed on an IP-IO module
Figure: MP-C Display installed on an IP-IO module

Do not try to remove the MP-C Display module as it may damage the enclosure and the module. Once installed, the MP-C Display module cannot be removed.

Notice

CONTROLLER DEVICE DAMAGE

Do not try to remove the MP-C Display module.

Failure to follow these instructions can result in equipment damage.

To install a terminal block on an IP-IO module
  1. Ensure that you have the correct terminal blocks.

    Notice

    Use only terminal blocks delivered with the IP-IO module. Failure to follow these instructions can result in equipment damage.

  2. If the terminal block is wired, ensure that the labels on the wires match the labeling of the terminals on the device.

    Notice

    EQUIPMENT DAMAGE

    The terminal blocks must be plugged into the correct connector headers on the device.

    Failure to follow these instructions can result in equipment damage.

  3. Insert the terminal block at an angle against the back wall of the connector header.

     
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    Notice

    EQUIPMENT DAMAGE

    Do not push the terminal block straight down into the connector header as t his may crack the header .

    Failure to follow these instructions can result in equipment damage.

  4. Press and roll the terminal block into the connector header.

     
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  5. Continue until you hear a click sound, which indicates that the terminal block is fully engaged with the connector header.

     
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  • IP-IO Module Device Installation
  • IP-IO Module Screw Terminals
  • IP-IO-DI10 Screw Terminals
  • IP-IO-UIO10 Screw Terminals
  • IP-IO-UIO5DOFA4 Screw Terminals
  • Installing an IP-IO Module on a DIN Rail
  • Installing an IP-IO Module on a Flat Surface
  • Removing a Terminal Block from an IP-IO Module