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Concept Concept 5/18/2018
Products: Automation Server, AS-B, AS-P
Functionalities: Hardware
Product version: 2.0, 2.1, 3.0, 3.1, 3.2

Generic RS-485 Network Device Configuration 1

This configuration is recommended if the following conditions apply to the RS-485 network devices to be connected to the SmartX server's RS-485 port:

  • All RS-485 network devices have failsafe receivers.

  • Not all RS-485 network devices have isolated RS-485 interfaces.

If all the devices being connected to the SmartX server's RS-485 port provide failsafe receivers, the configuration becomes very simple and no node or distance reductions are called for. The failsafe receivers can typically operate with no added bias resistors.

Connect a 120 ohm termination resistor across the + and - data lines at the head end of the bus (typically at the SmartX server). Connect another 120 ohm termination resistor across the + and - data lines on the last node at the far end of the bus.

Connect the shield drain wire to earth ground terminal rail in the panel with the SmartX server. This is the only ground connection of the shield for the complete cable segment. Connect the RET/Shield terminal (see the figure below) on the SmartX server to the ground rail in the panel using a 12 AWG (3.31 mm²) to 18 AWG (0.82 mm²) wire.

If the network has a mix of isolated and non-isolated devices, the shield terminal or communications ground terminal of the isolated devices should be connected to the shield. Refer to the device specific instructions.

The shield drain wires are connected together at each device, allowing the shield to continue on past the devices for the full length of the bus.

The example diagram below shows the alternate RS-485 terminal block connections for the different SmartX server models.

The example diagram below shows the RS-485 Com B connections on the Automation Server, SmartX AS-P servers, and SmartX AS-B servers. The guidelines are the same for Com A.

RS-485 generic device configuration 1 – terminated bus, no bias required, non-isolated interfaces

RS-485 generic device configuration 1 – terminated bus, no bias required, non-isolated interfaces

The unit load rating will determine the recommended maximum number of nodes you should install on this copper segment. Select the higher unit load value between answers Q5 and Q6B. For more information, see Worksheet for Configuration of RS-485 Bus with Generic RS-485 Devices . The standard RS-485 unit load budget is 31.5 after subtracting the 0.5 for the SmartX server. Divide 31.5 by the UL value (from Q5 or Q6b). The result is the maximum recommended node count in regards to bus loading.

Example: If the answer to Q5 is 0.25 and the answer to Q6b is 0.32, use the value 0.32. Calculate the maximum recommended node count as 31.5 / 0.32 = 98 nodes. It is recommended that you use the calculated 98 node maximum limit instead of the 126 node value suggested by the 0.25UL published UL load rating. It is likely that the node has added bias resistors that are not considered in the 0.25 published value.

Important:

The recommended limits on RS-485 bus node counts discussed here pertain to hardware bias and unit load considerations only. The recommended maximum node count may be further limited based on product and system version.

For this terminated configuration with no biasing, the maximum cable length may extend to the full standard length of 1200 m (4000 ft).

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